Cut fuel costs with AI process control

Managing fuel consumption efficiently is critical for cement producers.

 

Carbon Re uses historical data combined with real-time conditions to optimise fuel consumption while maintaining throughput and clinker quality, slashing fuel costs by up to 5%.

Improve fuel efficiency

Carbon Re improves fuel efficiency by identifying optimisation opportunities and adjusting kiln control settings every 15 minutes.

 

By avoiding large temperature shifts, Carbon Re directly reduces the consumption of the higher-cost fuels.

Working with Industry Leaders

Substitute high cost fuels for cheaper alternatives

 

Carbon Re delivers reductions in specific heat consumption (SHC) to help plants adjust their fuel mix and reduce costly fuels on a gigajoule for gigajoule basis.

Calculate your savings

Carbon Re applies AI and machine learning to uncover energy efficiencies and reduce costs and carbon emissions. The calculator below uses pre-set values to demonstrate savings. Click the button below to get a customised calculation.

Typical plant savings
  • Clinker capacity
    2,000,000
    tonnes/year
    Specific heat consumption
    847
    kcal/kg
    Current fuel cost
    0.025
    $USD/Mcal
    Assumed carbon emissions price (internal or tax)
    30
    $USD/tCO2e
    Kiln operation
    • Human operator
    • Expert system

Start saving 5% of your fuel bill and carbon emissions today.

With no shutdown, no extra hardware or local IT systems needed to deploy Carbon Re, contact us today to start getting the benefits, now.